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From West Marine's West Advisor

Choosing the Right Battery Chemistry

While you'd hardly think of specifying a particular chemistry for your car battery, it is quite common for marine batteries because they are available in three different chemistries that suit different applications. Most of our batteries fall into one of three categories: flooded, gel, or AGM. Your choice should be based on your needs (deep cycle vs. starting), the capacity and life span you're looking for, and your budget.

Flooded Batteries 

All three battery types depend on the chemical reaction of lead and sulfuric acid to store and release electrical energy. Unlike the others, flooded batteries rely on a reservoir of liquid sulfuric acid to act as a pathway between positive and negative plates. These plates produce hydrogen and oxygen when charging but unlike gel and AGM batteries, which recombine the gases and re-introduce them to the system, vented wet cell batteries allow the gases to escape into the atmosphere. As a result, flooded deep-cycle batteries require periodic inspection and topping-off with distilled water. Venting into the atmosphere increases the level of hydrogen gas around the battery, which requires ventilation of battery boxes and compartments. The venting occurs during charging and has a benefit. Compared to to gel and AGM batteries, wet cell batteries are not sealed, (so they can be topped-off) and they are better suited to accept overcharging. Properly charged and maintained, our premium flooded deep-cycle batteries are capable of a few hundred to more than a thousand cycles, which can translate to many years of dependable service at an initial cost that's substantially less than AGM or gel batteries with comparable amp hour ratings.

Gel Batteries

Gel batteries (a.k.a. sealed, valve-regulated or SVR) are sealed and use pressure release valves to keep their internal pressure at a slightly positive value, yet they can release excessive pressure if needed. The impossibility of adding water, or gaining access to the battery's inside, forces the manufacturer to make an extremely high quality battery with great consistency. The "gel" is a combination of sulfuric acid, fumed silica, pure water, and a phosphoric acid. When initially mixed, the gel is quite liquid, and can be poured easily. The gel is drawn into each cell under a vacuum up to six times, which eliminates voids and pockets of air that can result in dead spots on plate surfaces and loss of capacity and performance. Once it is in place, the gel becomes quite viscous, making the battery impervious to leakage in case the battery gets inverted or its case sustains damage. As in a flooded battery, charging causes a small amount of hydrogen and oxygen to be generated at the plates which, due to the pressure inside the cells, is combined to create water (so called "recombinant" batteries). This keeps the battery from drying out due to charging, but it also requires that the vessel's charging system be very carefully regulated to prevent high voltage over-charging.

AGM Batteries

AGM (Absorbed Glass Mat) batteries feature a dense separator compressed tightly between the battery's positive and negative plates. These specially designed plates are saturated with a precise amount of acid electrolyte, just enough to activate the battery. During charging, the precision pressure valves allow the oxygen produced on the positive plate to migrate to the negative plate and recombine with the hydrogen, producing water. In addition to providing equal saturation across the entire surface of the battery's positive and negative plates, the fibers in the dense glass mats embed themselves into the surface of the plates, like reinforcing rods in concrete. This provides more plate support and better shock and vibration protection than in conventional batteries. The high packing density results in lower internal resistance, allowing AGM batteries greater starting power and greater charge acceptance than other types of deep cycle batteries. Long life and outstanding performance make our SeaVolt AGM batteries excellent dual-purpose batteries for boaters who require quick starting power and reliable deep cycle ability.

We chose East Penn as our primary battery vendor due to their superior technology and the company's stellar reputation for making marine, telecommunications, industrial, and automotive batteries. A low return rate and positive feedback from our customers support this choice.

Battery Tips

*       No matter what kind of battery chemistry you choose, the following recommendations should help you get the best performance

*       Stay with one battery chemistry (flooded, gel, or AGM.) Each battery type requires specific charging voltages. Mixing battery types can result in under or overcharging. This may mean replacing all batteries on board at the same time.

*       Never mix old batteries with new ones in the same bank. While it seems like this would increase your overall capacity, old batteries tend to pull down the new ones to their deteriorated level.

*       Regulate charge voltages based on battery temperature and acceptance (manually or with sensing) to maximize battery life and reduce charge time. Ensure that your charging system is capable of delivering sufficient amperage to charge battery banks efficiently. This generally means an alternator with 25% to 40% as many amperes as the capacity of your entire battery bank.

*       Keep batteries clean, cool and dry.

*       Check terminal connectors regularly to avoid loss of conductivity.

*       Add distilled water to flooded lead acid batteries when needed.

*       Clean corrosion with a paste of baking soda and water.

 

Battery Type Pros Cons
Wet Cell
  •  Lower Initial Cost

    Accepts higher charging voltages e.g. from alternators with internal regulators or inexpensive chargers 
    Good deep cycle performance
    High rate of self-discharge (6-7% per month)
  • Can spill corrosive battery acid
    Must be installed upright
  • Requires regular maintenance 
    Sustains damage if left discharged
  • Requires off season charging 
    Not suitable for high vibration
Gel
  •  Resist over-discharging, vibration, lack of maintenance

    Leak proof when inverted or cracked

    Can be installed on side (with 10% capacity loss)

    Tolerates low temperatures
  • Minimal gas release when charged properly
  • Low self discharge (3% per month)
  • Higher initial cost
  • Electrolyte cannot be replaced when overcharged
  • Need to be charged at 14.2Vmax
  • Not ideal for charging automotive or unregulated chargers
AGM
  •  Maintenance-free
  • Leak proof when inverted or cracked 
  • Dual purpose 9deep cycle or starting)
  • Can be installed at any angle (except upside down)
  • Resists shock and vibration
  • Minimal gas release when 
    charged properly
  • Low self-discharge (3% per month)
  • Submersible without any damage
  • Long cycle life when properly charged
  • Better performance for DC loads
  • High initial cost
  • More weight per Ah than wet cells
  • Electrolyte cannot be replaced when overcharged